Your designs are missing critical manufacturing feedback

Every engineer has been here:

You spend weeks perfecting a design, submit it for quotes, then get hit with:

  • "This tolerance requires custom tooling - add $500"
  • "These features need 3 setups - doubles the cost"
  • "This material choice adds 2 weeks to lead time"
  • "Missing dimensions - can't quote without them"

What if you knew this BEFORE submitting?

AI Manufacturing Analysis

For: Sample CNC Machined Part

Analyze Your Part Now
Generated: September 2, 2025

Analysis Inputs

ProcessCNC Machining
MaterialAluminum 6061-T6
Quantity50
3D Modelmy_part.stl
2D Drawingmy_drawing.pdf

Cost & Pricing Analysis

USA Sourced

$779

Estimated Total Price (50 units)

Lead Time: 15-35 business days

China Sourced

$343

Estimated Total Price (50 units)

Lead Time: 20-45 days (+Tariff)

Detailed Cost Breakdown (USA)

Material Cost$150.50
Setup Cost$75.00
Machining Cost$450.00
Labor Cost$53.50
Tooling Cost$0.00
Post-Processing$50.00
Total Manufacturing Cost$779.00

Tariff Details (China Sourced)

HTS Code7616.99.5190
Base Tariff5.7%
Additional Duties (Sec 301)25.0%
Material Surcharge0.0%
Total Tariff Percent30.7%
Effective Date2025-09-01
Note: The HTS code and tariff rates are estimates based on the latest available data. Please verify the exact HTS code and applicable duties at https://hts.usitc.gov/ before shipping to ensure compliance and accurate costing.

Design for Manufacturability (DFM)

4.5/5

Manufacturability Score

Part is highly manufacturable. Complex internal features drive up machining time but are feasible with the chosen material.

💡 Cost Reduction

  • Increase quantities to amortize setup costs.
  • Optimize tool paths for faster material removal.

✏️ Design Changes

  • Simplify internal geometry (e.g., larger radii).
  • For high quantities, investigate casting or forging.

Manufacturing Strategy

GEOMETRY VALIDATION PROTOCOL

Parser flagged 2 undercuts, but visual analysis confirms they are accessible in a single bottom-up setup. Recommending a standard 3-axis process.

Process3-Axis CNC Machining
Setups2
Machining Time435 min / part
FixturesCustom Required
Post-ProcessingDeburring, Anodizing

Risk Assessment

Technical Risks

  • Maintaining surface finish in internal areas.
  • Potential chatter/deflection on thin ribs.

Quality Risks

  • Ensuring accuracy of internal features.
  • Low scrap rate (1-2%) expected.

Key Properties

Weight3.65 kg
Dimensions (mm)246 x 246 x 86
Min. Wall3.5 mm
Tolerance±0.1 mm

AI Analyzes 3D Models & 2D Drawings for Manufacturability in Seconds - Starting at $10/Month

Our AI assistant analyzes your parts like an experienced shop foreman - catching expensive issues while you can still fix them for free.

Real example from beta testing:

  • Part originally quoted at $847
  • AI suggested larger corner radii
  • Simple design change → Final cost: $312
  • $535 saved with a 5-minute revision

Analysis cost: $10/month. Savings: $535. ROI: 5,350%

What You Get

‍Instant Manufacturing Reality Check:

  • Exact operation sequences (Face mill → Profile mill → Drill)
  • True cost drivers broken down (Material: $45, Setup: $120, Labor: $85)
  • Tolerance warnings before they become problems
  • Material recommendations based on actual availability

Compare Manufacturing Options:

  • USA vs China pricing with real lead times
  • Quantity breaks that actually matter (1 pc: $150, 50 pcs: $28 each)
  • Process alternatives you didn't consider

Design Optimization Suggestions:

  • "Reduce this fillet to save 12 minutes machining time"
  • "This wall thickness risks deflection during cutting"
  • "Consider 6061-T6 instead - 30% cost reduction, same performance"

How It Actually Works

Upload Your Files Drop in your STEP files,  and / or PDFs. Our system extracts data from technical drawings.

AI Analysis in Under 60 Seconds While other platforms give you a simple price, we analyze your part like a manufacturing engineer:

  • Material properties and machinability ratings
  • Required tooling and setup complexity
  • Critical dimensions and tolerance stack-ups
  • Potential failure modes during production

Get Actionable Insights No vague suggestions - get specific recommendations:

  • "Change R0.125 to R0.25 fillets - saves $47 per part"
  • "This 0.001" tolerance adds 15 minutes per operation"
  • "Rotate part 90° to eliminate secondary fixture"

Why This Matters Right Now

The Hidden Cost of Design Changes:

  • Engineering time to revise: $500-2000 per iteration
  • Project delays while waiting for new quotes: Priceless
  • Lost negotiating power with suppliers: 15-30% cost penalty
  • Rush charges to meet deadlines: 50-100% premium

Most engineers submit designs 2-3 times before getting manufacturable quotes. Our beta users are getting it right on the first try.

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Frequently Asked Questions

Q: How accurate are the cost estimates? A: Beta testing shows 85% accuracy within ±20% of final quotes. We're constantly improving as more parts flow through the system.

Q: Does this replace getting real quotes? A: No - think of it as a design review before submitting for quotes. You'll still get formal quotes, but they'll be more accurate and require fewer revisions.

Q: Is my design data secure? A: Absolutely. Same enterprise-grade security as our main partZpro platform. Your files are never shared, and you can delete your files after analysis.

Q: Will this work for my industry? A: We're focused on custom machined parts, sheet metal, and rapid prototyping. If you make one-offs or low-volume production parts, this is built for you.

Ready to stop designing blind? Join engineers who are already optimizing their designs before submitting for quotes.

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